Development of Customized Molds for Consumer Connector Terminal Iron Shells

 

Cr12MoV Mold - The Optimal Choice for High-performance Cold Working Molds
 
I. Outstanding Quality Cast by Superior Material
 
The Cr12MoV mold is meticulously crafted from high-quality Cr12MoV cold working die steel. Its main alloying element, chromium (Cr), accounts for approximately 12% of the composition, complemented by molybdenum (Mo), vanadium (V), and other elements, forming a unique alloy system. This alloy composition endows the mold with excellent hardness, wear resistance, and toughness, enabling it to maintain stable performance even under harsh working conditions.
 
II. Exquisite Craftsmanship Ensures Excellent Performance
 
Forging Process: We strictly adhere to professional forging techniques, precisely controlling the forging process within the temperature range of 1050°C to 850°C. This effectively improves the distribution of carbides and greatly enhances the comprehensive performance of the mold.
 
Heat Treatment Process: The mold undergoes meticulous annealing, quenching, and tempering treatments. The quenching temperature is controlled between 950°C and 1000°C, and the tempering temperature ranges from 160°C to 220°C. After these treatments, the hardness of the mold can reach HRC58-62, significantly enhancing its hardness and wear resistance while ensuring good dimensional stability.
 
Machining: In the annealed state, the mold has good machinability. Through advanced machining methods such as turning, milling, and grinding, it can be precisely processed into various complex shapes to meet the diverse needs of different customers.
 
III. Remarkable Performance Advantages
 
High Hardness and Wear Resistance: With excellent hardness and wear resistance, the mold can effectively cope with high-intensity cold working conditions, greatly reducing mold wear, extending its service life, and reducing your production costs.
 
Both High Strength and Toughness: The addition of molybdenum and vanadium elements endows the mold with a certain degree of toughness while maintaining high hardness. It can withstand large impact loads, effectively preventing the mold from cracking and breaking during use, and ensuring the continuity and stability of production.
 
Good Dimensional Stability: The mold undergoes minimal deformation during the heat treatment process, always maintaining high-precision dimensions. This ensures that the produced parts have extremely high precision and consistency, meeting your strict requirements for product quality.
 
IV. Wide Application Areas
 
This Cr12MoV mold is widely used in various industries such as automotive, electronics, and machinery. In the automotive manufacturing field, it can be used to manufacture cold stamping molds for automotive body panels and various small stamped parts. In the electronics industry, it is suitable for stamping and injection molds for electronic components. In the machinery manufacturing industry, it can be used as molds for cold heading, cold extrusion, etc., and is a reliable choice for your production and processing.
 
Choosing our Cr12MoV mold means choosing high quality, high efficiency, and high cost-effectiveness, which will escort your production business!

 

Tianjin Chenhui International Trade Co., Ltd. is a focus on research and development, design, production, sales, export, service in one of the multi-functional, diversified modern emerging enterprises.Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.

Question: Could you please tell us about our company's basic situation in the field of mold set processing?
Answer: Certainly! Our company has been rooted in the mold set processing industry for 15 years. We have a professional technical team and rich industry experience. We can complete the processing of mold sets with high quality, ranging from simple molds to complex and precision ones.
 
Question: What are the advantages of our company in terms of processing equipment?
Answer: We are equipped with advanced CNC machining centers, high-precision electrical discharge machining equipment, and precision grinders. For example, the five-axis simultaneous machining center can achieve the one-time processing and forming of complex curved surfaces, greatly improving the processing efficiency and precision, and ensuring that the complex structures of the mold sets can be accurately manufactured.
 
Question: How do we control the quality?
Answer: We start by strictly inspecting the procurement of raw materials. Each batch of materials comes with a quality inspection report. During the processing, we adopt a full-process inspection method including first article inspection, in-process inspection, and final inspection. We use precision inspection equipment such as a coordinate measuring machine to ensure that the dimensional accuracy and surface quality meet the standards. Only the mold sets that are 100% qualified will be delivered to customers.
 
Question: Customers often ask why they should choose our company to process mold sets.
Answer: First of all, it is our technical strength. Our technical team has rich experience and can solve various processing problems. Whether it is a complex design drawing or a special process requirement, we can handle it perfectly. Moreover, we continuously invest in research and development, keep up with the cutting-edge technologies in the industry, and ensure that the processed mold sets have leading performance.
 
Question: Besides the technical aspect, are there any other advantages?
Answer: There are also advantages in service and cost. In terms of service, we provide one-stop services. From the early communication and design optimization to the processing, production, and after-sales maintenance, there will be dedicated personnel to follow up throughout the process, and the response speed is fast. In terms of cost, by optimizing the production process and purchasing raw materials in bulk, we can provide customers with extremely cost-effective prices on the premise of ensuring the quality, helping customers reduce costs and improve their market competitiveness.